Introduction of Polymer Lithium Ion (PLI)

From the 1970's and throughout most of the 1980's the rechargeable battery of choice for portable devices was almost exclusively the NiCd (Nickel Cadmium) battery. Concerns about safety, the environment, memory effect problems and their relatively short life span have seen the NiCd battery being replaced by NiMH (nickel Metal hydride) battery. The NiMH battery overcame some, but not all of these problems, with concerns about safety and the environment still being prevalent.

Since the first commercial introduction of the (Liquid electrolyte) lithium-ion battery by Sony in 1990, their sales have soared. Lithium-ion battery quickly overtook the market share of NiMH battery and is poised to overtake the NiMH battery. Their lack of memory effect, minimal environmental impact and increase in safety combined with better power characteristics and longer life span have found a ready market with Original Equipment Manufacturers ("OEM") portable device manufacturers. The seemingly insatiable appetite of consumers for all things electronic and portable has created exponential growth of demand for smaller but even more powerful and reliable batteries to drive these products. At this time, the technology of choice, balancing power, weight, reliability, durability, safety, cost and environmental concerns, is the lithium-ion battery.

Until 1999, the only Lithium-ion batteries available to portable device manufacturers were those utilizing liquid electrolytes. The introduction of commercially viable supplies of lithium-ion polymer batteries has excited portable device manufacturers because such batteries are much thinner, lighter and more powerful, permitting greater design flexibility. Mobile or cellular phone, PDA, and notebook computer manufacturers are already shipping products equipped with PLI. Currently the market is abuzz with talk about being able to produce mobile or cellular phones with "wrap-around" batteries, and notebook computers in which battery "sheets" fit behind the LCD screen, without sacrificing power to weight considerations like the PDA currently does. About the only problem for portable devices manufacturers willing to incorporate PLI into their products at this time is their restricted availability. The principals of the group saw the market potential of PLI, particularly in the PRC market, which will provide the group an expansion thrust to become one of the leading distributors there.

Progression of Polymer Lithium-Ion (PLI)
Lead Acid: Low capacity, heavy weight, high self-discharge rate, contains toxic material and non-environmentally friendly.
Nickel-cadmium (NiCd): Low capacity, heavy weight, high self-discharge rate, contains toxic material and non-environmentally friendly.
Nickel -metal hydride (NiMH): Medium capacity, heavy weight, high self discharge rate, contains toxic material, non environmentally friendly and comparatively short cycle life.


Lithium:
1st Generation: Lithium Metal (Li-Metal) have safety problem because Lithium is unstable at solid stage.
2nd Generation: Liquid Lithium ion (Lli-ion) Since the liquid electrolytes was toxic and flammable, it must have a rigid metal housing which adds considerable weight and design restriction.
3rd Generation: Lithium Polymer (Li-Polymer) Use a Lithium metal anode and a solid or gel polymer electrolyte, but are plagued by safety issues related to Lithium metal and have low life cycle.
4th Generation: Polymer Lithium Ion (PLI) The most advanced technology in Lithium-based rechargeable battery. Using safe polymer materials, it offers better safety, longer cycle life, better energy density, much more flexible in cell design, and no toxic material hence environmentally friendly.

b) Evolution & advantages of Lithium Ion (PLI)
Light Weight: Mainly using polymer material, it has lightest weight among the entire category.
High Energy capacity: Reserve more energy for longer operation time for all potable devices.
Long Life Cycle: 500 Plus
Low self-discharge rate: 5-6% per month
Environmentally friendly: Contains no lead, acid, Nickel and Cadmium materials and no restriction on disposal and transportation.
High scalability: No need to use metal housing, it has high flexibility in designing various shapes and sizes. It is destined to be the major power for all future portable devices.


Comparisons of the characteristics of the aforementioned batteries are as follows:

Battery Type NiCd NiMH Li-ion Li-ion Polymer (PLI)
Year of Introduction 1948 1991 1991 2000
Voltage (V) 1.2 1.2 3.6 3.6
Capacity Energy Density (Wh/I) 200 300 350 290
Weight Energy Density (Wh/kg) 50-60 60-90 120 100-160
Power Density 190 200 300 250
Energy Efficiency (%) 75 70 >95 >75
Service Life (cycles) 300 500 1000 1000-1500
Memory Effect Yes Few None None
Size Cylindrical / Square Cylindrical/ Square Cylindrical/ Square Thin Sheet
Toxicity Cd None None None

 

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